STEP 01
Inbound Inspection
Every truck is sampled at the gate. Moisture, foreign matter, and microbial counts measured against contract spec before unloading.
Operations & Quality
An export-grade
An export-grade
processing platform, designed end-to-end.
Our 25,000 sq ft facility in Malur, near Bengaluru, processes 50 metric tonnes per day across four product verticals. Every kilogram passes through a six-stage cleaning chain and an in-house laboratory before it leaves the gate.
Facility at a Glance
Engineered for export volumes.
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Facility Area
Dedicated multi-line processing floor.
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Daily Capacity
Across superfoods, oilseeds, spices, feed.
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Cleaning Stages
Gravity, sieve, optical, magnet, metal, lab.
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Trained Workforce
Including 6 dedicated QA/QC technicians.
Processing Workflow
Six stages.
Six stages.
Zero compromise.
Our process is purpose-built to eliminate the three biggest sources of quality loss in Indian agri-exports: physical contamination, microbial load, and inconsistent grading.
STEP 02
Pre-cleaning & Sieving
Multi-deck vibratory sieves remove oversize and undersize fractions. De-stoners separate dense impurities by density gradient.
STEP 03
Gravity Separation
Air-table separation isolates immature and shrivelled seeds; this is where the bulk of yield-vs-purity tradeoffs are managed by spec.
STEP 04
Optical Sorting
Sortex colour sorters detect off-colour, discoloured or foreign seeds at high throughput, with per-product calibration profiles.
STEP 05
Magnet & Metal Detection
Permanent and rare-earth magnets plus in-line metal detectors before packaging eliminate ferrous and non-ferrous contamination.
STEP 06
Lab Release
In-house lab clears every lot against the buyer's COA spec. Microbial, pesticide, aflatoxin, and FFA results before dispatch.
Facility · Malur
25,000 sq ft
Lines
4
Daily Output
50 MT
Lab Stations
8
Container Bay
3
The Facility
A purpose-built site,
A purpose-built site,
not a converted warehouse.
The Malur facility was designed for export operations from the ground up — segregated allergen and non-allergen flows, climate-controlled storage, dedicated lines per product category, and a three-bay container loading area for direct stuffing.
Phase II expansion (board-approved, commissioning Q3 FY26) will add an adjacent 18,000 sq ft block, doubling daily capacity and adding dedicated organic and ready-to-eat lines.
◆Segregated allergen lines (sesame, peanut)
◆Climate-controlled raw and finished storage
◆In-house ISO 17025–benchmarked laboratory
◆Dedicated organic processing stream
◆Three-bay container loading area
In-House Laboratory
The lab is not a checkpoint —
The lab is not a checkpoint —
it is the heart of the operation.
Eight stations, six technicians, and a per-lot release protocol. The lab tests every shipment against the buyer's specific Certificate of Analysis before any container leaves the gate.
Physical
Moisture, broken count, foreign matter, purity, density gradient.
Microbial
TPC, yeast, mould, coliform, E. coli, Salmonella screen.
Chemical
Aflatoxin (B1/B2/G1/G2), FFA, peroxide value, pesticide residue.
Sensory
Colour, odour, taste — calibrated panel for premium buyer specs.
Note: Methods aligned with AOAC, ISO and Codex protocols. Test reports archived for seven years per BRCGS requirements.
Certifications
Independently audited.
Independently audited.
Continuously renewed.
Our quality framework holds eleven concurrent certifications. Each is audited by accredited third parties on a defined renewal cycle.
ISO
ISO 22000:2018
Food Safety Mgmt
FDA
US FDA
Registered Facility
BRC
BRCGS
Global Food Safety
HC
HACCP
Hazard Analysis
FS
FSSAI
Govt. of India
AP
APEDA
Export Authority
SB
Spices Board
India
IO
India Organic
NPOP Certified
SH
SHEFEXIL
Export Council
PC
IOPEPC
Oilseed Council
SE
Star Export House
Govt. of India
Visit Quessentials
Facility audits and customer visits — by appointment.
We welcome buyer audits and physical inspections. Schedule a visit with our customer success team.